Create an Internal Virtual Warehouse

Creating an internal MRO virtual warehouse (ornomenclature was established.
Corporate MRO Catalog) allows a multi-siteA corporate item numbering schema was
corporation to leverage its assets across theintroduced to act as an alias to each site's current
entire organization and deliver value for inventoryitem numbers. That way maintenance
parts.tradespeople could continue to use item numbers
With a Corporate Catalog, a company is able tothat were familiar, but at the same time
have a single view of all corporate data.corporate supply chain people could consolidate
Consolidating parts across the company into aitem information across sites.
"virtual" warehouse becomes a powerful tool forThe results speak for themselves. The company
the organization. Total inventory can be viewed tonow has a corporate catalog of MRO items;
determine volume usage, part equivalences,duplicate items were removed from each site's
common suppliers, price variations, etc.internal Stores inventory; excess active inventory
To further increase volume purchases and reducewas identified for use through attrition and/or for
pricing, product lines can be selected andreturn to the vendor for credit; both Suppliers and
mandated, the supplier base can be consolidated,product lines were consolidated for further
and Preferred Supplier programs can be put involume-based savings and; sites located in close
place.proximity to each other now share common
Let me illustrate with a case study example. Acritical spare parts.
multi-site pulp & paper manufacturer withThese initiatives generated real cash savings and
eleven locations had envisioned creating athey were only achievable through the creation of
corporate catalog for several years. But theythe Corporate Catalog. Now all eleven sites can
never got beyond the just talking stage. Itbegin to operate as a single entity; they have a
sounded fine in theory, but whenever they triedvirtual warehouse as far as MRO inventory is
planning the implementation, without a singleconcerned.
system in place, it seemed to be an impossibleTo date, six of the eleven sites have been
task.completed and included into the Corporate
Then, at a trade show, they were introduced to aCatalog. Each has realized approximately one-half
data cleansing company and the path becamemillion in savings, proving that the endeavour
clear. The foundation for any corporate catalog ismore than justifies itself.
a standard data layout and a single numberingTo maintain the data integrity of the MRO
schema.corporate catalog (and each site's catalog), the
Through data scrubbing, standardization andcompany has decided to out-source its on-going
enhancement, data from each plant wasCatalog Management needs to the data cleanser.
normalized, independent of the system in which itIt's a true partnership relationship.
resided. Within the normalized data, a company